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Russia Nuclear Warhead Production Facilities
Nuclear Warhead Production Facilities Overview
Closed Nuclear Cities Map and Table
Developments
Closed Cities and Weapons Complex Developments Archive
Warhead Research and Design Facilities
All-Russian Scientific Research Institute of Experimental Physics (VNIIEF) (Sarov, Arzamas-16)
All-Russian Scientific Research Institute of Technical Physics (VNIITF) (Snezhinsk, Chelyabinsk-70)
All-Russian Scientific Research Institute of Automation (VNIIA)
All-Russian Scientific Research Institute for Pulse Technology (NIIPT)
Design Bureau of Automotive Transport Equipment (KB ATO)
Institute of Mathematical Modeling
Fourth Central Scientific Research Institute of the Strategic Rocket Forces
Fissile Material Facilities
Weapons-Grade Fissile Material Cycle Overview
Weapons-Grade Fissile Material Cycle Chart
Mayak Production Association (Ozersk, Chelyabinsk-65)
Siberian Chemical Combine (Seversk, Tomsk-7)
Mining and Chemical Combine (Zheleznogorsk, Krasnoyarsk-26)
Urals Electrochemical Combine (Novouralsk, Sverdlovsk-44)
Electrochemical Plant (Zelenogorsk, Krasnoyarsk-45)
Novosibirsk Chemical Concentrates Plant
Fissile Material Component Fabrication Facilities
Mayak Production Association (Ozersk)
Siberian Chemical Combine (SKhK), (Tomsk-7, Seversk)
Warhead Assembly and Dismantlement Facilities
Avangard EMZ Plant (Sarov)
PO Start (Zarechnyy, Penza-19)
Elektrokhimpribor (Lesnoy, Sverdlovsk-45)
Instrument-Making Plant (Trekhgornyy, Zlatoust-36)
Non-Nuclear Component Facilities
Molniya Machine-Building Plant Production Association (PO Molniya)
Nuclear Testing
Central Test Site (Novaya Zemlya)
CTBT Overview
CTBT Negotiation History
CTBT and Nuclear Testing Developments
See Also:
+Fissile Material Production and Disposition
+Missile and Delivery System Facilities
Foreign Assistance Programs
MPC&A
Nuclear Cities Initiative
IPP Program
ISTC
Mayak Fissile Material Storage Facility
HEU Disposition
Plutonium Production Shutdown
Plutonium Disposition


Russia: Weapons Facilities: Warhead Assembly: Overview

Russia: Warhead Assembly and Dismantlement Facilities

Nuclear warheads have been assembled and dismantled at the following four facilities: the Start Production Association (PO Start) in Zarechnyy (Penza-19), the Elektrokhimpribor Combine in Lesnoy (Sverdlovsk-45),  the Instrument-Making Plant in Trekhgornyy (Zlatoust-36), and the Avangard Electromechanical Plant in Sarov (Arzamas-16).[1,4] These serial production facilities fall under the supervision of the Nuclear Munitions Production Department of the Ministry of Atomic Energy.[6] The Elektrokhimpribor Combine (Lesnoy) and Avangard (Sarov) handled assembly of components with fissile materials or so-called "physics packages." PO Start (Zarechnyy) was responsible for manufacturing electronic warhead components. The final assembly of warheads took place at Avangard, Elektrokhimpribor, and the Instrument-Making Plant.[2,4] According to Viktor Mikhailov (Minister of Atomic Energy from 1992 to 1998), the total capacity for assembly and disassembly of warheads at the four plants in 1992 was about 7,000 warheads per year. Total dismantlement capacity was estimated to be 5,500 to 6,000 per year.[2] Another source estimated Russia's annual dismantlement capacity at 2,000 to 2,500 warheads, at three sites: Avangard, Elektrokhimpribor, and the Instrument-Making Plant.[3] 
 
After the warheads were assembled by the plants, the 12th Main Directorate of the Ministry of Defense assumed full control and responsibility over the warheads, including distribution and transportation.[1] Every six to eight years, warheads are returned to the warhead assembly plants for general maintenance and for replacement of tritium components. At the end of their life cycle, warheads are dismantled at the plants where they were originally assembled. Fissile material recovered from the dismantled warheads is recycled into new weapons, disposed of, or placed into storage.[1,7]
 
According to First Deputy Minister of Atomic Energy Lev Ryabev, production of new weapons at Avangard and PO Start had ended by 2000 and warhead dismantlement at these facilities is expected to end  by 2003.[5] 
Sources:
[1] Thomas B. Cochran, Robert S. Norris, Oleg Bukharin, Making the Russian Bomb: From Stalin to Yeltsin (Boulder: Westview Press, 1995), p. 34, 36.
[2] Thomas B. Cochran, Robert S. Norris, Oleg Bukharin, Making the Russian Bomb: From Stalin to Yeltsin  (Boulder: Westview Press, 1995), p. 49-51.
[3] Robert S. Norris and William M. Arkin, "Estimated Russian (CIS) Stockpile, September 1995," Bulletin of the Atomic Scientists, 9-95-10/95, p. 61.
[4] Pavel Podvig, ed., Strategicheskoye yadernoye vooruzheniye Rossii (Moscow, IzdAT, 1998), pp. 88-91.
[5] Oleg Bukharin, Harold Feiveson, Frank von Hippel, and Sharon K. Weiner, Helping Russia Downsize its Nuclear Complex: A Focus on the Closed Nuclear Cities. (Princeton: Center of International Studies and Center for Energy and Environmental Studies, Prinston University, June 2000), p. 14; http://www.princeton.edu/~cees/arms
[6] Nuclear Business Directory, IBR Guide to the Russian Nuclear Industry, 1995 (Moscow: IBR Corporation, 1995), p. 21.
[7] Oleg Bukharin, "Security of Fissile Materials in Russia," Annual Review of Energy and the Environment, No. 21, 1996, pp. 467-96. {Revised 7/21/2000 ES}

 

Page last updated 14 October 2002
For more recent developments, see the development sections under individual facility files.

Comments or questions? Contact Elena Sokova at MIIS CNS: esokova@miis.edu

 

CNSThis material is produced independently for NTI by the Center for Nonproliferation Studies at the Monterey Institute of International Studies and does not necessarily reflect the opinions of and has not been independently verified by NTI or its directors, officers, employees, agents. Copyright © 2003 by MIIS.

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