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Russia Fissile Material Production and Disposition Uranium Fuel Fabrication and Processing Facilities
Overview
All-Russian Scientific Research Institute of Chemical Technology
Chepetsk Mechanical Plant
Konstantinov Kirovo-Chepetsk Chemical Combine
Luch Scientific Production Association
Machine Building Plant (Elektrostal)
Novosibirsk Chemical Concentrate Plant
TVEL Joint-Stock Company


Russia: Fissile Material: Uranium Fuel Processing: Luch Scientific and Production Association Russia:  Luch Scientific Production Association (NPO Luch)

Научно-исследовательский институт Научно-производственное объединение "Луч"

LOCATION: Podolsk, Moscow Oblast
Address:  24 ulitsa Zheleznodorozhnaya, Podolsk 142100
Telephone:  (011-7-095) 137-92-58, 137-95-46
Fax:  (011-7-095) 137-93-84
Sources:
[1] Russian Defense Business Directory (Washington, DC: US Department of Commerce, Bureau of Export Administration, 1995), p. 84. {Entered 10/12/99 MLB}
[2] Nuclear Business Directory-2000 (Moscow: International Business Corporation, 2000), p. 140. {Updated 8/29/01 RA}
SUBORDINATION: Federal Atomic Energy Agency
STRUCTURE:
NPO Luch has several technological laboratories and experimental manufacturing facilities, a reprocessing facility for "dirty" and clean scrap, and a central storage facility.[2] 
["Partnership for Nuclear Security: United States/Former Soviet Union Program of Cooperation on Nuclear Material Protection, Control, and Accounting," US Department of Energy, September 1998.]{Entered 10/30/01 ES}
ACTIVITIES:
Luch Scientific Production Association was established in 1946 as a research and development (R&D) and production facility for rare-earth metals for the nuclear industry.[1,5] Later, Luch evolved into a facility for R&D, manufacturing, and testing of high-temperature uranium fuel, fuel assemblies, reactor cores and special-purpose reactors.[1,5] Luch is involved in developing and producing space and mobile power reactors, nuclear-powered rocket engines, and high-temperature gas-cooled reactors.[5,6] It was one of the main developers of the Topaz-2 satellite nuclear power reactor and is developing fuel elements and other materials for the Topaz-3 nuclear reactor, which may use plutonium from dismantled nuclear weapons as a fuel source. Luch manufactures monocrystal elements and fuel for space nuclear reactors. Luch developed the capacity to recover HEU from scrap and return it to the processing cycle; Luch receives damaged fresh fuel from other nuclear facilities, including the Kurchatov Institute and Elektrostal. Annual HEU turnover is estimated at one to two metric tons. It also produces alloys and components of tungsten, molybdenum, niobium, zirconium, tantalum, beryllium, chromium, rhenium, ruthenium, and titanium for the nuclear, chemical, and electronic industries.[2,3,5] Luch produces many civilian products from these compounds, such as thermionic fuel elements, tungsten electric heaters, and monocrystal products for space nuclear reactors; sodium sulfide batteries; silicon carbide for super-large-scale integrated circuits; reflector sets for the LT1 technological laser; metallic reflectors from monocrystal molybdenum; and sintered tungsten blocks. [3,4,5] 
 
A joint venture between Luch and Istok Scientific Industrial Association  (SIA Istok) was created in 1990 to design and produce clean power sources for commercial and space use.[1] NPO Luch is a member of the INERTEK international joint venture, which develops high-tech products, new technologies and advanced materials.[7] 
Sources:
[1] Nuclear Business Directory-2000 (Moscow: International Business Corporation, 2000 edition), p. 140. {Updated 8/29/01 RA}
[2] CISNP discussion with Russian nuclear official, 12/95.
[3] "Luch Scientific Production Association," RUSSIAN DEFENSE BUSINESS DIRECTORY, US Department of Commerce - Bureau of Export Administration, 1995, p. 84-85.
[4] Visit by William Potter to Luch Scientific Production Association, 5/96. {Updated 12/9/96 KVY}
[5] Pavel Mizin et al., "Material Consolidation at Luch: Lessons Learned," paper presented at the INMM 40th annual meeting, Phoenix, AZ, 26-29 July 1999.
[6] GAO Report, Nuclear Nonproliferation: Security of Russia's Nuclear Material Improving; Further Enhancements Needed, GAO-01-312 Security of Russia's Nuclear Material, February 2001, p.37,
http://www.gao.gov.
 

[7] INERTEK Web Site,
http://www.inertek.ru.
{Entered 8/28/01 RA}

FISSILE MATERIAL:
Several metric tons of HEU.[1,2]
Sources:
[1] "MPC&A Program Strategic Plan," US Department of Energy Web Site, 
http://www.nn.doe.gov/mpca/index.html.

[2] GAO Report, Nuclear Nonproliferation: Security of Russia's Nuclear Material Improving; Further Enhancements Needed, GAO-01-312 Security of Russia's Nuclear Material, February 2001, p.37,
http://www.gao.gov.
{Entered 8/28/01 RA}

MPC&A:
NPO Luch has been participating in the US Department of Energy MPC&A program since 1996.[1] Two major tasks had priority in the beginning of the MPC&A program at Luch: consolidation of nuclear material to fewer buildings and fast upgrades to material accounting, control and physical protection in the buildings containing nuclear material and to the site-wide MC&A system. By mid-1998, Luch had consolidated HEU from 28 separate locations to four sites in close proximity to each other; the number of materials balance areas (MBAs) was reduced from 40 to five. Most of the site's HEU is located in the upgraded portion of the Central Storage Facility (CSF), but minimal amounts are stored in three other processing buildings.[2,3] Comprehensive upgrades have been initiated in a central alarm station and in the five buildings containing nuclear material, with the highest priority given to the CSF.[2,3] Other MPC&A upgrades include the use of tamper-indicating devices (TIDs) and bar codes, installation of digital scale and gamma-ray isotopic equipment for shipments, receipts, and internal transfer of items.[3] A computerized database for the location and identification of nuclear items has been developed and a fiber optics network was constructed. Access to nuclear materials was terminated for 350 of Luch's 2,090 employees. 
 
In May 1999 a new Material Consolidation and Conversion Program (MCC) began, under which consolidation of nuclear material is linked with HEU disposition and financial incentives. As of January 2000, Luch had downblended approximately 235kg of HEU, including more than 100kg of HEU from the Scientific Research Institute for Instruments in Lytkarino. A second phase of the program began in February 2000 with the initiation of the "Pilot Project," which increased the amount of HEU for downblending and involved a second downblending site, the Scientific Research Institute of Atomic Reactors (SRIAR) in Dimitrovgrad. Contracts have been signed to expand Luch's downblending operations to 500kg of HEU per year.  This phase will be extended to continue downblending activities until a formal US-Russia MCC Cooperation agreement is approved.[4,5,6]   
 
For a description of the MPC&A work performed at Luch in 1997-1998, please see the Department of Energy's December 1997 document, United States/Former Soviet Union Program of Cooperation on Nuclear Material Protection, Control, and Accounting: Partnership for Nuclear Security  and the Department of Energy's September 1998 document, United States/ Former Soviet Union Program of Cooperation on Nuclear Material Protection, Control, and Accounting: Partnership for Nuclear Security.
Sources:
[1] US Department of Energy, Office of Arms Control and Nonproliferation, Partnership for Nuclear Material Security (Washington, D.C., 1997),  p. 18. {Entered 1/6/98 PBI}
[2] GAO Report, Nuclear Nonproliferation: Security of Russia's Nuclear Material Improving; Further Enhancements Needed, GAO-01-312 Security of Russia's Nuclear Material, February 2001, p. 37,
http://www.gao.gov.  

[3] Pavel Mizin et al., "Material Consolidation at Luch: Lessons Learned," paper presented at the INMM 40th annual meeting, Phoenix, AZ, 26-29 July 1999. 
[4] National Nuclear Security Administration, MPC&A Program: Strategic Plan (Washington, DC: U.S. Department of Energy, July 2001), pp. 14-15, 
http://www.nn.doe.gov/mpca/pubs/stratplan.pdf

[5] Oleg Bukharin, Matthew Bunn, and Kenneth N. Luongo, "Renewing the Partnership. Recommendations for Accelerated Action to Secure Nuclear Material in the Former Soviet Union," Russian American Nuclear Security Advisory Council, August 2000, p. 17,
http://ksgnotes1.harvard.edu/BCSIA/Library.nsf/
pubs/ransacreport.

[6] "Material Consolidation and Conversion Update," US Department of Energy MPC&A Web Site: News Archives, 
http://www.nn.doe.gov/mpca/index.html, November/ December 1999. {Entered 8/28/01 RA}{Revised 11/7/01 ES}
 

 
ARCHIVED NPO LUCH DEVELOPMENTS:

This section is no longer being updated.  For major recent developments, see the Nuclear Fuel Cycle Developments file.
 
9/8/99: MILESTONE REACHED IN HEU TO LEU DOWNBLENDING UNDER MCC PROJECT; HEU MOVED FROM LYTKARINO TO LUCH
The US Department of Energy's (DOE) Material, Protection, Control and Accounting (MPC&A) program marked the downblending of 100kg of highly enriched uranium (HEU) to low enriched uranium (LEU) by holding a ribbon cutting ceremony on 8 September 1999 at the Luch Scientific Production Association.  The downblending began at Luch on May 1999 under the Material Conversion and Consolidation (MCC) project, a part of the MPC&A program. The MCC project has also moved all HEU from one building at the Scientific Research Institute for Instruments (Lytkarino) to Luch.  
["Significant Milestones Reached for the MPC&A Program's Material Consolidation and Conversion Project," September/October 1999 News, US Department of Energy Web Site,
http://www.nn.doe.gov/mpca/oldnews/
09-10_99.htm.] {Entered 11/26/2000 GD}

 
2/99: PERSONNEL TRANSFERRED FROM KAZAKHSTAN TO RUSSIAN NUCLEAR INSTITUTES
In February 1999, approximately 450 employees, roughly 100 of whom were specialists, were transferred to Russia from NPO Luch's United Expedition field test site in Kazakhstan. The specialists were transferred to NPO Luch's facilities in Podolsk, the Scientific Research Institute of Atomic Reactors in Dmitrograd (SRIAR), Elektrogorsk Scientific Research Center, the High Energy Physics Institute, the Institute of Physics and Power Engineering (IPPE), and other enterprises within the nuclear complex.
["The Motto 'Personnel Resolve Everything' Continues to be Important," Atompressa, No. 4 (333) February 1999, p. 3; in "Minatom Collegium on Future Direction of Nuclear Sector," FBIS Document FTS19990324001362.] {Updated 4/12/00 SS}
 

Last updated 28 February 2001
The development section in this file is no longer being updated. For major recent developments, see the Nuclear Fuel Cycle Developments file.

Comments or questions? Contact Elena Sokova at MIIS CNS: esokovaATmiis.edu

CNSThis material is produced independently for NTI by the Center for Nonproliferation Studies at the Monterey Institute of International Studies and does not necessarily reflect the opinions of and has not been independently verified by NTI or its directors, officers, employees, agents. Copyright © 2003 by MIIS.

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